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Improvement of hammer structure of metal crusher increases its service life

Time:2018-10-25 Author:Hongyuan Machine

Improvement of hammer structure of metal crusher increases its service life

The structural features and working principle of the crusher: the metal crusher is equipped with 3 rows of hammers, 10 hammers in each row, the clearance between the hammers is 60 mm, the clearance between the hammers and the shell plate is 25 mm, the rotary diameter of the hammers is 1250 mm, the weight of the hammers is 27 kg, and the effective wear loss is 1/2 of the weight of the hammers. In the process of mass material entering the crushing chamber from the inlet, it is strongly impacted by the high-speed rotating hammer head, which forms a strong collision between the hammer head and the material, the material and the shell liner, and the material and the material to form the primary crushing. The first crushing material falls to the bottom of the crusher. The material less than the width of the fence and the clearance between the rotary hammer head and the screen bar falls from the fence gap. The material larger than the above two sizes is crushed twice by the extrusion of the rotary hammer head and the screen bar.

Improvement of hammer structure of metal crusher increases its service life

The improvement of hammer head structure can be seen from the working principle of crusher that hammer head is the most important component of crusher. The stronger the impact ability of hammer head, the better the effect of crushing materials. Therefore, the design of hammer head is an important part. Comparing the structure of the hammer head before the modification, the thickness of the improved hammer head increases by 15 mm, the end width of the hammer head increases by 20 mm, the end length of the hanging hole of the hammer head increases by 10 mm, and the radius of the circle at the hanging place of the hammer head changes from 90 mm to 75 mm. The impact force of hammer head on material increases the center of gravity of hammer head shifts outward in rotation diameter, the linear velocity of hammer head increases during operation, and the impact ability of hammer head on material also increases, thus enhancing the crushing effect of crusher.

Improvement of hammer structure of metal crusher increases its service life

The effective wear of the hammer head increases by 27 kg per unit weight, and the effective wear of the hammer head is only about one third, that is, only 9 kg per hammer head. By improving the structure of the hammer head, the total weight of the hammer head changes little, but the effective wear of the hammer head increases by nearly 2/3 of the total weight, that is, the effective wear of the hammer head with 27 kg per weight reaches 16 kg. Therefore, the improved set of hammers can be used as two sets before the improvement, thus reducing the use cost of hammers. The length from the hanging hole of hammer head to the end of hammer head changes from 350 mm to 360 mm after reducing the discharging granularity and increasing the output of hammer head at table. Therefore, the rotating diameter changes from 1250 mm to 1270 mm, the gap between hammer head and shell plate changes from 25 mm to 15 mm, and the gap between hammer head and hammer head decreases by 15 mm. Therefore, the discharging granularity of the crusher can be reduced from 20 mm to 25% of the original powder material. The crushing effect of the crusher is greatly improved and the output at table time is increased. In the design of this equipment, the factors such as various hardware of crusher, fragility of material and granularity are taken into account, so the hammer head is universal, but the metal hardness is relatively large and fragile. Based on this reason, the hammer head structure of crusher is improved, and the crushing effect and the service life of hammer head are greatly improved.

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Hongyuan Machinery    Address: Yong'an Road, Gongyi City, Henan, China